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The Workshop

Jul 5, 2024
Workshop overview

Welcome to my workshop, where I design and build my projects.


Workshop Shell

Workshop area 1
Workshop area 2
Workshop area 3
Workshop area 4

Finished Workshop

Workshop panorama
Workshop panorama


PC Setup

At my computer setup I do:

  • 3D Modeling
  • Programming
  • Circuit Design
  • Video Editing
  • Research
PC setup

I find it essential to have at least two monitors for almost all tasks. Specifically for things like pcb design I will have a datasheet on one monitor and kicad on the other. Additionally, I use a split keyboard for better ergonomics and a space mouse   specifically for 3D modeling.

pc setup close

When I need to be at the computer while prototyping, I have two power supplies and a battery-powered breadboard that I use.

Power supplies
Battery-powered breadboard

Audio Setup

For recording audio, I use a Shure SM7B   microphone paired with a DBX 286   preamp. This setup feeds into a Scarlett Solo   audio interface before connecting to the PC.

For most audio playback, I use my custom bookshelf speakers. However, when editing, I switch to Sony MDR-7506   headphones for more precise audio monitoring.

Audio setup
Microphone setup

Storage

For storage, I use a few different systems depending on the size of the item and the total number of variants.

For items with lots of variants, I use divider bins   that are mounted and stacked. This setup works well to pack a lot of small things into tight space. The bins are also separated and not directly stacked on top of each other, making it much easier to access them.

Storage overview

For items with fewer variants, I use Akro-Mils   bins. These are great for small to medium-sized parts. Additionally, I printed dividers that fit into the bins to further organize even smaller parts.

Akro-Mils bins
Printed dividers

Soldering

For soldering, I use a T12 iron hooked up to a Dewalt battery, which lets me move around the workshop easily. This setup works well for now, but I’m planning to upgrade to a more powerful station down the road.
Soldering tools
Soldering station

I also use a microscope   when soldering, especially for anything smaller than 0603 components. I chose this specific microscope because it has a solid, stable base. And when paired with a Barlow lens   , it can be spaced far from what I am trying to solder while still being in focus. Additionally, it has the space to mount a ring light   and a third port that I have attached a camera to. This gives me the ability to record my soldering work up close.


3D Printing

For FDM 3D printing, I built a Voron 2.4 350mm   . This is a great machine to learn how 3D printers actually work. To improve thermal stability in the chamber I added some insulation and tried to plug any holes. Additionally, I added a cutout in the back connected to the workshop ventilation system. This is a must whenever I am printing while in the workshop.
3D printer
Voron 2.4 front view
Voron 2.4 side view

For resin printing, I have an elegoo mars 2 pro( equivalent printer   ) and a Halot Mage 8K   . These printers I use for high-detail parts.

The post-processing and cleanup involved in resin printing is a pain, so I only use it when necessary. However for certain high detailparts it’s absolutely essential.


Pick And Place

Pick and place machine
For populating bare PCBs, I use a Neoden YY1 pick-and-place (PnP) machine. Its job is to pick up components like capacitors and resistors from tapes loaded into the machine and place them on the PCB.
PCB population

The PnP has been especially useful for the boards I have been making recently. The most recent board I made had just over 130 individual components. And manually populating this board would take close to an hour per board, but with the PnP machine, it takes just 2 or 3 minutes.

Component storage on spool
Component storage on magnetic track

Prototyping and Testing

Prototyping setup

When prototyping a new board, there are a few essential tools that I use:

  • Oscilloscope: I use a simple two-channel Siglent SDS 1202X-E   It is great for the relatively simple prototyping and debugging tasks I do.
  • PCB Probes: For connecting to pads on the PCB, I use PCBite probes   These can be easily positioned and placed directly onto pads that would be extremely difficult to connect to in any other way.
Testing equipment 1
Testing equipment 2

Power supply
  • Power Supply: I have a simple 30V 10A constant current, constant voltage power supply that works well for my low-power projects. ( equivalent supply   )
  • Electronic Load: I use this to test the power delivery capabilites or thermal dissapation of the boards I am prototyping. Specifically I use the ET5410A   , this can up to 400W which is plenty for any of my projects.

Thermal camera
  • Thermal Camera: While testing, I use my handheld thermal camera to make sure no components or parts of the PCB get too hot under different types of loads. The nice thing about the UTI260B   is it comes with a detchable lense that gives it the ability to focus really close up to individual components.

Video Recording

For recording, I use an iPhone 11 along with a GVM-520LS studio light. Recently, I built a ceiling-mounted track system for my studio light and iPhone to make recording easy in the workshop. I decided to do this after running into space issues and troubble getting the angles I wanted with a standard tripod on the ground. In such a small space, a ceiling mount was almost necessary.
Recording setup
Recording equipment 1
Recording equipment 2

I built the track system using four 400mm lengths of linear rails mounted to 2020 extrusions   . These are all connected together and mounted to the ceiling using some 3D printed connectors I designed. Since these are segments and not one solid rail, the linear guides don’t slide smoothly between each 400mm piece and require a bit of force to move between them.


Temperature Control and Ventilation

Ventilation system

Proper ventilation and air circulation are crucial in a small workshop that has 3D printers, soldering equipment, a rework oven, and a CO2-producing person.

Machine-Produced Fumes

To manage machine-produced fumes, I built a full ventilation system. It starts with an AC Infinity 4-inch duct fan   that routes through the workbench into a sealed Husky cabinet containing the resin printers. The duct then splits and connects to both an enclosed 3D printer and a rework oven. Finally, the duct continues to the soldering section. This section can be closed to increase suction in the previous sections or opened when soldering.
ventilation
ventilation

Personal Ventilation

For personal ventilation, I have two AC Infinity fans   mounted to HEPA filters   in one of the workshop windows. These fans pull in and filter outside air when VOC or CO2 levels are too high in the workshop.

To control the fans they are plugged into a smart switch that connects back to home assistant, a home automation platform.

Ventilation control
With the workshop sealed and no fans on, my breathing alone can produce enough CO2 to be potentially headache-inducing (around 2000ppm). So I need a way to monitor the CO2 levels in the workshop and turn on the fans when necessary.

For sensing volitile organic compounds (VOC) I use the PMS5003   sensor and for CO2 I use the SCD-40   . These are both connected to a microcontroller that sends the data to a raspberry pi running home assistant that can turn on the fans when necessary.
CO2 levels

Workshop Tools Affiliate List

Ventilation

Prototyping

3D Printing

Microscope

Storage

Recording

PC

space mouse